DecisionTower™ with FillPak Trident™ or FillPak® SL

Automated paper-based void filling with AI vision technology

Automated void filling can speed up the packaging process, increase throughput, and ensure the right amount of protection is used in the boxes. Too little void-fill material means damaged products. Too much affects both costs and the environment – and impacts the all-important unboxing experience.

Bringing two Ranpak solutions together into one capable system, the Ranpak DecisionTower combined with our FillPak Trident™ or FillPak® SL paper converter measures the amount of void in each box and dispenses the precise amount of required paper-based void fill material for every individual parcel.

As a vision-based and semi-automated end-of-line solution, it provides unrivaled ROI through better operator efficiency, lower use of consumables, enhanced sustainability, and an improved unboxing experience.

Key benefits

Improved packaging efficiency

DecisionTower with FillPak Trident/FillPak SL is a semi-automated solution, improving results end-to-end.
Every single box dispatched contains the optimal amount of void-fill paper.
Up to 35% paper reduction is due to the combination of triangle-shaped paper pads and vision-based analysis of paper usage.
Damage rates from underfilling are cut dramatically, resulting in fewer returns and improved quality.

Sustainable materials

An end to overfilling benefits the environment.
Customers value fully curbside recyclable paper packaging material.
Ambitious sustainability targets are more easily achieved.

High-tech and easy to use

Sophisticated, vision-enabled AI technology copes with any box size, is easy to use, and provides data collection.
Limited-to-no operator training required.

Specifications

DecisionTower

Box dimensions

Length: Min. 8 inch – Max. 30 inch
Width: Min. 6 inch – Max. 20 inch
Height*: Min. 4 inch – Max. 20 inch
* incl. vertical flaps

Technical data

Conveyor speed: up to 1.2 meters / second
Conveyor height: 16-35 inch
Technology core: 2D and 3D measurement
Operator interface: HMI with 10.5 inch touchscreen
Box design: Fefco 0201, 0200, 452, 453

FillPak Trident

Converter

Item number: 10500451
Dimensions: 40” w x 88” h x 40” d
Weight: 210 lbs.
Power: 120 VAC, 60 Hz, 6 A
Feed rate: Up to 96” per second
Cut method: Automatic

FillPak SL

Converter

Item number: 10000781
Dimensions: 37” w x 94” h x 51” d
Weight: 170 lbs.
Power: 120 VAC, 60 Hz, 1.6 A
Feed rate: 60” per second
Cut method: Automatic

Download Spec sheet

Get in touch with our experts

Ranpak’s expertise in packaging engineering and automation integration will help you make the most of your packing spaces and improve workspace ergonomics for your employees. Ranpak’s team is ready to identify the ideal solutions for you. Get in touch now to start a conversation that will lead to improved productivity, material efficiency, and unrivaled ROI.

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